23Studio23AI Systems
Custom industrial AI, 50+ engineers

Operational AI systems for heavy industry.

We build AI systems for the real conditions of mines, ports, terminals and plants: computer vision, predictive maintenance, forecasting. From evaluation to production in weeks.

Studio23: Production monitoring

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Predictive maintenance

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Document intelligence

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200+

active systems

99.1 %

vision accuracy

Trusted by

ContinentalSulzerCaterpillarIACHyosung3bricks

Computer vision on your existing CCTV

Turn your existing cameras into real-time safety and operations data.

No new hardware. We build on the cameras already installed across your site and turn each feed into live signals your HSE and operations teams can act on.

Works on your existing cameras

Standard IP / CCTV feeds, RTSP or NVR. No rip-and-replace, no new capex cycle to trigger a first deployment.

On-prem or edge, your data stays on site

Inference runs next to the cameras or in your own infrastructure, air-gapped if needed. Footage never has to leave the site.

Live in weeks, built around your site

We start from your camera layout and operating reality, not a generic template. First value on a defined perimeter in weeks, not capex cycles.

Safety

Prevent incidents before they happen

Continuous monitoring of the situations that drive HSE risk on open industrial sites.

  • Vehicle-pedestrian proximity and collision risk near heavy equipment
  • PPE compliance (helmet, high-vis, harness) at defined checkpoints
  • Exclusion and no-go zone breaches, in real time
Operations

Measure what actually moves your throughput

The same feeds turned into operational metrics your teams can steer on.

  • Truck movements, queueing and cycle-time measurement
  • Stockpile and inventory volume estimation from camera views
  • Bottleneck and dwell-time detection across the flow

Capabilities shown reflect deployed computer-vision work. Site-specific KPIs are scoped and validated with your teams before any figure is committed.

Areas of expertise

Focused domains, one constraint: real production.

Every system is built for the real site environment: real-time constraints, industrial system integration, continuous production monitoring.

Industrial AI deployed in production

200+

AI systems live in production

21+

countries of deployment

8–14 months

average observed payback

Fixed PoC

signed KPIs, no commitment beyond

Case studies

Measured deployments, not demos.

Case studies from production projects: field constraints, deployed architectures, observed KPIs.

See all case studies
Mines · Ports · TerminalsIndustrial vision

Safety and operations analytics on existing CCTV

Heavy-industry sites already run hundreds of cameras, but the footage is only watched after an incident. Near-misses, PPE breaches and exclusion-zone intrusions go unseen, and operational metrics are still logged by hand.

Results

A single vision layer over existing CCTV: live proximity and zone alerts for safety, automated cycle-time and stockpile tracking for operations, deployed without replacing a single camera.

Read the study
Assembly: JapanIndustrial vision

AI vision pallet verification at end of line

Manual layer-by-layer counting with no second check and no image evidence. Sessions interrupted between shifts, errors discovered only after shipment.

Results

Shipping errors virtually eliminated, 100% traceability by pallet, operator and timestamp.

Read the study
SemiconductorsIndustrial vision

Fully on-prem visual inspection of wafers

Manual visual QC as the bottleneck. Repeated GPU batch attempts failing (OOM). Zero operator traceability.

Results

Inspection throughput ×2.3, batch cycle ~3.2 min (vs 7+ min), and no more GPU OOM errors.

Read the study
FMCG: national distributionForecasting & supply chain

AI stock-redistribution agent connected to the ERP

Expired product on one side, stockouts on the other. Manual planning took 2 to 5 days to reach a decision: by then the expiry window was already closed.

Results

−31% expiry write-offs, +7.3% sales in underserved territories, decisions in under an hour.

Read the study

The problem

AI creates value in production, not in demos.

Companies don't need one more tool. They need reliable systems, integrated into daily workflows, able to execute the right actions at the right time.

A demanding industrial environment

Vibration, short cycles, noisy sensor data, real-time constraints, ATEX zones, open sites. AI models work in the lab. Production systems are a different problem.

Heterogeneous systems to integrate

SCADA, MES, ERP, historian, CMMS, VMS/CCTV: every site has its own stack. Our systems plug into existing infrastructure (OPC-UA, REST, Profinet, RTSP) without rebuilding it.

From POC to production

A convincing prototype does not automatically make it to production. We handle MLOps, drift monitoring, retraining and availability SLAs from day one.

The Studio23 solution

An AI studio built around integration, not endless experimentation.

We start from your operations, not a technology looking for a home. Every system is designed to do a precise job, with clear rules, reliable connections and a simple experience for your teams.

Field audit

Assessment of equipment, available data, cameras, systems in place and deployment constraints. Identification of the priority use case.

Architecture & prototype

Stack selection, data acquisition or preparation, first testable model on a defined perimeter with real data.

Production integration

Connection to equipment and systems (OPC-UA, REST, Profinet, RTSP), operator interface, load testing and validation in real conditions.

MLOps & monitoring

Model CI/CD pipeline, drift monitoring, scheduled retraining, availability SLAs and knowledge transfer.

Method

A scoped, progressive, measurable rollout.

The goal isn't to automate everything at once. We start with a clear perimeter, validate the use, then scale what works.

01

Evaluation

Mapping of data, equipment, cameras and systems. Identification of the priority use case and estimate of achievable ROI.

02

Architecture

Definition of the technical stack, integration scope and deployment plan. Prototype on real data.

03

Build & integration

System development, connection to equipment and systems, validation testing in production conditions.

04

Deployment & MLOps

Go-live, performance monitoring, scheduled retraining and handover to your teams.

Why Studio23

A serious approach for companies that want concrete results.

Studio23 combines operational strategy, product design and technical integration to build systems that are useful, controllable and adopted by teams.

50+ engineers across AI, data, MLOps and industrial vision

Built for the field: vibration, short cycles, open sites, real-time constraints

Full-stack: data → model → deployment → continuous monitoring

Edge and cloud: deployed to your latency and data-sovereignty constraints

Industrial integration: OPC-UA, Profinet, MES, SCADA, ERP, CMMS, CCTV/VMS

From evaluation to production in weeks, not quarters

Contact

An industrial AI project to scope?

Tell us about the process, equipment, camera network or document flow to address. We will reply with a first feasibility analysis and an order of magnitude within 48 business hours.

Book a technical call

Reply within 24 to 48 business hours.